How the RPS Technology Works

The RPS system achieves its incredible performance by using a pinion consisting of bearing supported rollers that engage a unique tooth profile. Two or more rollers engage the rack teeth in opposition at all times eliminating backlash. There is no tooth slap as with traditional rack and pinion, instead the RPS rollers approach the tooth face in a tangent path and then roll smoothly down the tooth face. This provides a smooth, quiet, low friction, fatigue free, high-efficiency rotary to linear motion conversion.

The RPS tooth design is conceptually different from traditional rack and pinion designs. It behaves like a cam and follower versus the typical sliding spur gear used with traditional rack and pinion. As illustrated in the figures below, a cycloidal curve is created when a point drawn on a circle at point P rolls on a flat plane to point P’ without slipping. When multiple points are placed on the circle at regular intervals, the cycloidal curves are repeatedly created on the flat plane, and develop into a tooth-like profile.

A roller then is placed at each point P to act as pinion teeth and modifies the tooth profile to create the rack teeth. Normally, this concept will not provide zero backlash, but a technical innovation was developed to modify the tooth geometry allowing two rollers to remain loaded in opposition at all times eliminating the backlash as the rollers engage the rack. The rollers meet the rack with a tangent path and smoothly roll down the tooth face. This eliminates tooth slap, sliding friction, fatigue, noise, and low precision associated with traditional rack and pinion. Both the rollers and tooth faces are hardened to the upper RC50’s for exceptionally long service life.

Rotary to Linear Transmission Precision

The variations shown in the graph below represent minor errors occurring throughout the pinion’s travel. The individual waves indicate each roller/tooth meshing error and larger wave patterns show pinion rotational error. As the horizontal limits illustrate, there is no cumulative error. This pattern continues regardless of distance, even when crossing rack joints due to the way the RPS alignment tool transfers the system accuracy from section to section.

Regardless of the distance traveled, positional accuracy remains constant with the RPS System.